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CO₂ Laser Marking Machine: Preventing Perforation in PET Film Marking

In the realm of industrial marking and engraving, the CO₂ Laser Marking Machine stands out for its versatility and precision. When it comes to marking PET (Polyethylene Terephthalate)薄膜, a common material used in various industries due to its strength and clarity, there are specific considerations to ensure quality results without perforation. Here's how to set the parameters correctly for marking PET薄膜 without causing unwanted holes or damage.

Understanding PET Film Properties

PET薄膜 is known for its durability and resistance to many chemicals, making it an excellent choice for packaging and other applications. However, when marked with a CO₂ laser, the material's properties require careful handling to prevent穿孔 (perforation). The key is to balance the laser's power and speed to achieve the desired mark without cutting through the material.

Laser Power Settings

The power of the CO₂ laser plays a crucial role in the marking process. Too much power can cause the PET薄膜 to melt and perforate, while too little may not produce a clear mark. It's essential to start with a lower power setting and gradually increase it until the optimal balance is found. For PET薄膜, a power setting between 10% to 30% is often recommended as a starting point, depending on the thickness and desired mark depth.

Laser Speed

The speed at which the laser moves across the PET薄膜 also affects the outcome. A slower speed allows more time for the material to absorb the laser's energy, which can lead to a more pronounced mark. However, if the speed is too slow, it may cause the material to overheat and perforate. Conversely, a faster speed may not provide enough energy for a clear mark. It's important to experiment with different speeds to find the sweet spot that provides a clear mark without causing damage.

Focus and Beam Diameter

The focus of the laser and the beam diameter are other critical factors. A well-focused beam with a smaller diameter can provide a more precise mark. However, if the focus is too tight, it may increase the risk of perforation. Adjusting the focus to a slightly defocused setting can help spread the energy over a larger area, reducing the chance of burning through the PET薄膜.

Pulse Width and Frequency

CO₂ lasers operate by emitting pulses of light. The pulse width (duration of each pulse) and frequency (number of pulses per second) can be adjusted to control the energy output. A shorter pulse width with a higher frequency can reduce the heat affected zone, minimizing the risk of perforation. This setting is particularly useful when marking delicate materials like PET薄膜.

Workpiece Movement and Support

The movement of the workpiece relative to the laser beam is another parameter to consider. Ensuring that the PET薄膜 moves at a consistent speed and without any wrinkles or folds is crucial. Uneven movement can lead to inconsistent marking and potential perforation. Additionally, providing a stable support for the material can help maintain consistent contact with the laser beam.

Conclusion

In conclusion, marking PET薄膜 with a CO₂ Laser Marking Machine requires a delicate balance of power, speed, focus, and other parameters. By carefully adjusting these settings and considering the material's properties, it is possible to achieve high-quality marks without causing perforation. Always start with conservative settings and incrementally adjust as needed to find the optimal configuration for your specific application.

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